BESSecure - Advanced Battery Analytics

Deep data analysis of your BESS batteries. Spotting defects that traditional testing miss.

15+ Years

At the PV and BESS Factories in Asia

 25+ GWp

Zero Risk Solar® Projects

70+ 

Experts

350+

PV & BESS Factories Audited


What is BESSecure

Deep data analysis of your BESS batteries, spotting defects that traditional testing misses.

Traditional testing evaluates just 3 data points per container: discharging capacity, round-trip efficiency, and whether a BMS alarm has been triggered. BESSecure goes far deeper, evaluating 200–300 data points per container, including discharging capacity and RTE per battery rack to identify underperforming units, temperature-related KPIs that anticipate accelerated degradation, and voltage-related deviations that assess BMS performance and calibration.

The outcome: find and replace high-risk modules and racks before they impact availability, revenue, or safety.


When to Perform BESSecure

1. At the Factory: Factory Acceptance Testing When: Before shipment

  • Catch defective racks before shipment
  • Push back on warranty risk and quality issues while the BESS is still owned by the manufacturer
  • Protect ROI before equipment leaves Asia


2. On Your Site: Site Commissioning When: Before energization

  • Verify pack integrity after transport and installation
  • Baseline thermal and voltage signatures for project warranty records
  • Resolve disputes before energization


3. In Operation: Yearly Capacity Check When: Every year of operation

  • Quantify capacity fade and aging across the asset
  • Validate warranty performance vs. contract
  • Catch aging anomalies before they become outages


Deliverables: Online Platform

Your BESSecure analysis is available through an online platform, giving you a clear overview of underperforming battery racks at a glance, down to the individual container and rack level.

Explore which containers face voltage imbalance issues, visualize how cells discharge over a full charge/discharge cycle, and track temperature deviation across every battery rack, so you always know exactly which unit needs attention.

Deliverables: Dedicated Report

Alongside the online platform, a dedicated report can be downloaded for easy sharing with your team, your supplier, or your investors, covering discharge capacity, round-trip efficiency, and cell voltage per battery rack, benchmarked against your project's thresholds.



See what BESSecure could catch in your BESS asset. Talk to Our Team.


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Modernizing Traditional BESS Factory Acceptance Testing with Advanced Battery Diagnostics

As demand for Battery Energy Storage Systems (BESS) rises, deploying the most reliable BESS is essential for maintaining uptime and project revenue. Sinovoltaics and volytica diagnostics present a new comprehensive QA solution that combines Factory and Site Acceptance Testing with advanced diagnostics. Read our white paper and learn how our FAT prevented over $600,000 in lost revenue and ensured early failure detection while improving the overall performance and reliability of a client’s 50 MWh BESS asset.

Inside the White Paper:

  • An in-depth case study demonstrating how our testing can save you from major financial losses.
  • Insights on optimizing system performance for BESS projects.
  • The estimated industry cost for maintaining traditional FAT and SAT methods.

White Paper

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The White Paper

was nominated as a Finalist for the Product of the Year 2024 at the Energy Storage Awards

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Quality Inspection expertise

  • Battery Cells
  • Battery Modules
  • Battery Racks
  • BESS Housing


  • BMS
  • Integrated Cabinet BESS
  • Integrated Containerized BESS

Over 350+ Solar PV & BESS Factories Audited

Since 2009, Sinovoltaics has audited over 350+ solar PV and battery energy storage factories across Asia-Pacific.

Our solar PV and battery energy storage component-specialized auditors are accredited with the International Register of Certificated Auditors (IRCA) and are proud to support you with a comprehensive and insightful assessment of prospective suppliers by using their extensive experience in the operations management of PV and BESS factories in Asia.

Headquartered in Hong Kong, and with offices in Shanghai, Switzerland, USA, and Vietnam and local quality inspection and audit teams in India, South Korea, Thailand, and Türkiye, we are strategically located close to all solar PV component and battery energy storage manufacturing bases and shipping ports in Asia and North America.

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