IR Thermography for Solar PV Plants

15+ Years

At the PV and BESS Factories in Asia

25+ GWp

Zero Risk Solar® Projects

70+

Experts

350+

PV & BESS Factories Audited

Flown to the standard. Interpreted by engineers.

Anyone can fly a thermal drone. Sinovoltaics performs infrared thermography to IEC TS 62446-3 - the standard your lender and insurer recognise - and has every anomaly classified by PV engineers who know what a hotspot means, what caused it, and whether it is worth your money to fix.
[Request a thermography scope]

What thermographic inspection covers
Thermographic inspection detects abnormal heat signatures in operating PV plants - failed modules and strings, bypass-diode faults, connection and combiner issues, PID and severe soiling - using drone-mounted and handheld IR cameras under defined irradiance conditions per IEC TS 62446-3.

Included:

  • 100% aerial coverage of the plant by drone IR, flown under IEC TS 62446-3 conditions (irradiance, angle, resolution)
  • Handheld verification of critical anomalies at module and connection level
  • Inverse (nighttime) thermography where operating conditions demand it
  • Engineering classification of every anomaly: type, severity, probable cause, recommended action
  • EL cross-verification of suspect areas - thermal anomalies confirmed at cell level (field EL testing)
  • Georeferenced defect maps linked to string and module positions

Deliverables: IEC 62446-3-conformant thermography report, anomaly register with severity classes, defect maps, repair prioritisation.

Why the standard matters
A thermal flight without defined irradiance, stable conditions and adequate resolution produces colourful pictures - not evidence. IEC TS 62446-3 defines when a thermographic inspection is valid: minimum irradiance, camera and lens specifications, flight parameters, and reporting content.

Reports that meet the standard are accepted by lenders for financing conditions, by insurers for risk assessment, and by OEMs and EPCs in warranty discussions. Reports that don’t are opinions. Every Sinovoltaics campaign is IEC 62446-3 compliant aerial thermography by design - conformity stated in the report, not assumed.

All Sinovoltaics thermography campaigns are flown under EU drone regulations (EASA 2019/947) by certified pilots, with anomaly analysis performed by PV engineers - not by the drone operator’s software alone.

What thermography finds (and what it can’t)

Finding

Thermography

Confirmed by

Failed modules / strings

✓ strong

IV curve tracing

Bypass-diode faults

✓ strong

Electrical testing

Connection & combiner hotspots

✓ strong

Visual + electrical

PID

✓ pattern-level

EL + IV curve

Microcracks

✗ (invisible thermally until severe)

EL testing

Soiling & shading losses

Visual


Thermography is the fastest full-plant screening method - and the reason the Annual Plant Health Program pairs it with EL sampling: IR finds where to look, EL proves what happened.

When you need this

  • Annual plant screening: fastest 100% health check available
  • Suspected hotspots, string outages or combiner issues
  • Pre-acquisition or refinancing: lender-grade IEC 62446-3 documentation
  • After grid events or inverter faults, to localise damage
  • Insurance requirements following thermal events in the region

Screen the whole plant. Then prove what matters. → Request a thermography scope

Frequently asked questions

  • Is drone thermography IEC 62446-3 compliant by default? No. Compliance requires defined irradiance (typically ≥600 W/m²), camera resolution and angle requirements, stable plant operation during flight, and standard-conformant reporting. Ask any provider for their conformity statement - ours is part of every report.
  • How large a plant can be flown per day? Depending on layout and conditions, tens of MW per day are typical for aerial screening. Handheld verification of anomalies follows selectively.




  • Does the plant keep operating during inspection? Yes - thermography requires the plant to operate under load. There is no downtime.
  • What certification do your thermographers hold? Flights are performed by EASA-certified pilots; analysis is led by PV engineers trained in thermographic classification per IEC TS 62446-3 reporting requirements.

Assuring solar PV and energy storage quality on-site in Asia-Pacific for over 10 years...

Since 2009, Sinovoltaics has audited over 350+ solar PV and battery energy storage factories across Asia-Pacific.

Our solar PV and battery energy storage component-specialized auditors are accredited with the International Register of Certificated Auditors (IRCA) and are proud to support you with a comprehensive and insightful assessment of prospective suppliers by using their extensive experience in the operations management of PV and BESS factories in Asia.

Headquartered in Hong Kong, and with offices in Shanghai, Switzerland, USA, and Vietnam and local quality inspection and audit teams in India, South Korea, Thailand, and Türkiye, we are strategically located close to all solar PV component and battery energy storage manufacturing bases and shipping ports in Asia and North America.

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