Field EL Testing for Solar PV Modules

15+ Years

At the PV and BESS Factories in Asia

25+ GWp

Zero Risk Solar® Projects

70+

Experts

350+

PV & BESS Factories Audited

The defects your eyes can’t see. The origin your OEM can’t dispute.

Electroluminescence (EL) testing makes the invisible visible: microcracks, broken cells, soldering faults and PID that no visual inspection can find. Sinovoltaics performs EL imaging on-site - without dismounting a single module - and analyses every image with SELMA, our EL platform that compares each module against its factory EL image, per serial number
[Request an EL testing scope]

What is field EL testing?
Field EL testing applies a current to installed PV modules and captures their infrared emission with specialised cameras, producing X-ray-like images that reveal microcracks, cell breakage, soldering faults and degradation invisible to the eye - without removing modules from the racking. On-site EL testing of PV power plants is the reference method for solar panel microcrack detection - performed without removing modules from the racking.

How we test:

  • Nighttime EL - the reference method: full-resolution imaging in darkness, modules in place, plant production unaffected
  • Daylight EL - filtered imaging for campaigns where night work is restricted
  • Tripod, rig and elevated imaging - matched to site layout: fixed-tilt, tracker or rooftop
  • Sampling or 100% coverage - statistical AQL sampling for routine checks, full coverage for claims and acceptance disputes

Deliverables: per-module EL report with defect classification, serial-number mapping, severity grading, and - where a factory baseline exists - origin assignment per defect.

The SELMA difference: every image has a twin
Any competent inspector can photograph a microcrack. The question that decides warranty claims is: when did it happen?

Since 2009, Sinovoltaics has captured 100% factory EL images for more than 25 GW of client modules. SELMA links every field image to the factory image of the same serial number and to any on-arrival image in between. A crack visible in the field but absent at the factory and on arrival is installation damage. Present on arrival but absent at the factory: transport. Present at the factory: manufacturing - and claimable.

That timeline turns an argument into a settlement. No field-only inspector can produce it.

If we didn’t inspect your modules at the factory, your first field EL campaign becomes the baseline - and every later campaign trends against it.

What EL testing finds

Common PV defects: EL signature and typical origin
DefectEL signatureTypical origin
MicrocracksDark lines/branches across cellsManufacturing, transport, handling, installation
Cell breakage / isolated areasDark inactive regionsMechanical stress, hail
Soldering & interconnect faultsDark fingers, busbar shadowsManufacturing
PIDDarkened cells, checkerboard patternsOperation (voltage stress)
LeTID / UVIDUniform emission lossCell technology / operation
Edge ribbon cracksDark edges near frameNewer cell formats; grows in transport & installation


When you need EL testing

  • Modules arrived on site: on-arrival verification before installation
  • After hail, storm or site incidents: hidden damage assessment for insurance
  • Underperformance without visible cause: root cause analysis
  • Before warranty expiry: claim-ready evidence while rights still stand
  • Annually, as part of the Annual Plant Health Program - trended year-on-year

Your modules are talking. EL is how you listen. → Request an EL testing scope

Frequently asked questions

  • Do modules need to be removed for EL testing? No. Field EL is performed with modules installed. Strings are powered externally during imaging; the plant returns to normal operation immediately after.
  • Is nighttime work really necessary? Nighttime imaging delivers the highest resolution and defect sensitivity. Daylight EL with optical filtering is available where night access is restricted - we advise per site.
  • How many modules should be tested? For routine health checks, statistical sampling per IEC-aligned AQL plans is usually sufficient. For acceptance disputes, claims and post-event assessments, 100% coverage of affected areas is standard.




  • Are EL reports accepted for warranty claims? Yes. EL imaging is the industry-standard evidence for cell-level defects, and serial-number-matched factory comparison makes origin assignment defensible against OEM pushback. See Warranty Claim Management.
  • What does field EL testing cost? Priced per module or per MWp depending on coverage and site type. Request a scoped quote.

Assuring solar PV and energy storage quality on-site in Asia-Pacific for over 10 years...

Since 2009, Sinovoltaics has audited over 350+ solar PV and battery energy storage factories across Asia-Pacific.

Our solar PV and battery energy storage component-specialized auditors are accredited with the International Register of Certificated Auditors (IRCA) and are proud to support you with a comprehensive and insightful assessment of prospective suppliers by using their extensive experience in the operations management of PV and BESS factories in Asia.

Headquartered in Hong Kong, and with offices in Shanghai, Switzerland, USA, and Vietnam and local quality inspection and audit teams in India, South Korea, Thailand, and Türkiye, we are strategically located close to all solar PV component and battery energy storage manufacturing bases and shipping ports in Asia and North America.

> About us