Buried contact solar cell is a commercial solar cell technology that has a high efficiency. It is based on a plated metal contact inside a groove formed with laser. Buried contact solar cell can have a performance up to 25% better than commercial screen printed solar cells as a result of overcoming a lot of the disadvantages associated with screen printed contacts.
Features of Buried Contact Solar Cells
An important high efficiency feature of buried contact solar cell is the metal plate being buried in a laser formed groove inside the silicon solar cell. This creates a large metal height to width aspect ratio. A large metal contact aspect ratio allows in turn for a large metal volume to be used in the contact finger, without needing a wide or large strip of metal on the top surface. Thus, the high metal aspect ratio allows a large number of closely spaced metal fingers, while still maintaining high transparency. As a result, on a large area device, buried contact cells can have shading losses of around 2 to 3% in comparison with screen printed solar cell which can have shading losses that can reach levels as high as 10 to 15%. The lower shading losses allow lower reflection and therefore higher short-circuit currents.
The buried contact technology allows for lower parasitic resistance losses as well because of high metal aspect ratio, the fine finger spacing and the contacts plated metal. The emitter resistance is decreased in the buried contact solar cell because the narrower finger spacing decreases the emitter resistance losses dramatically. The metal grid resistance is low as well because the finger resistance is reduced by the large metal volume in the grooves and by the copper use, as it has lower resistivity than the metal paste used in screen printing. Also, the contact resistance of the buried contact solar cell is less than that of screen printed solar cells as a result of the formation of nickel silicide at the interface of semiconductor metal and the large metal-silicon contact area. Overall, the reduced resistive losses leads to larger area solar cells with high Fill Factors.
When compared to screen printed solar cell, the metalization structure of a buried contact solar cell improves emitter of the cell as well. The emitter region of the screen printed solar cell is doped very heavily and leads to a dead layer at the solar cell’s surface. Based on low emitter losses in the buried contact structure, the emitter doping can be optimized for short-circuit currents and high open-circuit voltages. Adding to that, a buried contact structure has a self aligned selective emitter, which also reduces the contact recombination and contributes as well to high open circuit voltages.
Advantages of Buried Contact Solar Cells
The advantages of the efficiency in buried contact technology provide substantial cost and performance benefits. In terms of cost, the cost of a buried contact solar cell is equal to screen printed solar cell .Yet, because of the inclusion of certain area related costs as well as fixed costs in PV systems, a higher efficiency buried contact solar cell technology leads to a lower electricity cost.